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Lead Project Engineer Job Details

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Job Ref. #:  00183934
Industry:  Aircraft/Aerospace
State:  Washington
City:  Redmond
Job Description: 
Location: Redmond, WA


This is an exciting time in Honeywell's Advanced Manufacturing Engineering organization, and here is a great opportunity to showcase your skills!


Honeywell Aerospace is a $10B SBG (Strategic Business Group) with 40,000 employees in over 125 domestic and international locations. We are a leading global aviation supplier designing, manufacturing, and distributing advanced electronic systems, products, and services to commercial, defense and space industries.


The Aerospace Advanced Manufacturing Engineering (AME) organization is responsible to partner with Engineering, Program Mgt and Operations to drive value engineering and new product development initiatives into Aerospace products and services focusing on product cost, manufacturability, and factory readiness. The Advanced Manufacturing Engineer will have the following responsibilities:


Drive DTC (Design To Cost):


  • Design To Unit Product Cost (DTUPC)
  • Develop UPC model and coordinate updates
  • Bill Of Material (BOM) Analysis (actual, notional, or similar to)
  • Evaluation of Designed Parts
  • Conversion Analysis

Develop Cost Take Out (CTO) Roadmap(s):



  • Coordinate Engineering, Manufacturing, Sourcing, GS&I, Suppliers, etc. to generate ideas and execute on them
  • Coordinate / Facilitate CTO workshops
  • Program Manage detailed BOM Analysis
  • Continuously monitor and communicate cost to the program team
  • Manage CTO Roadmaps and risk mitigate plans

Drive DFX (Design For Manufacturing, Assembly, Service, Test, Lean):



  • Work with Design Engineering, Manufacturing Engineering, and Suppliers to design to capability
  • Drive design/material/tooling/testing reuse
  • Coordinate obsolescence reviews through design phases
  • Review higher production level cost saving opportunities (I.E. casting vs. hog out)
  • Identify/validate design tool use strategies
  • Design simulation
  • Solid modeling
  • Early supplier involvement
  • Identify concept design short-falls early
  • Identify producibility issues in concept baselines
  • Identify design improvement opportunities


Predict design for manufacturability, yield, test, and drive change utilizing the AME enabling tool suite (Yield, Complexity, and Design For Manufacturability (DFM) prediction models):



  • Data driven approach to pin-point reasons for low yield
  • DFM or process capability driving yield short-fall
  • Guide detailed design layout decisions
  • Evaluate technical readiness for production (complexity…factory fit) through the discipline of the Manufacturing Readiness Level tools


Program/Project Focal for the Program transition to Production:



  • Monitors & supports projects from program approval through introduction to production
  • Establish key milestone timeline from IPDS project plan by project for monthly IPT updates
  • Communicate milestone misses throughout the IPDS team and IPT's to coordinate risk mitigation, maintaining and adjusting schedules
  • Establish and lead weekly project focused IPT update meetings as required by project or program to maintain schedule adherence
  • Support and maintain cost, and manufacturability activities and artifacts
  • Represent ISC during multiple phase exit reviews
  • Coordinates program planning and execution of ISC activities
  • Ensures execution of new product support from the master scheduling, planning, manufacturing engineering and other Operations functions
  • Serves as a linkage between Sourcing, Manufacturing, Engineering, Program Mgt, and Marketing. Is the technical liaison between ISC and Engineering
  • Drive Integrated Product Delivery & Support (IPDS) adherence for all ISC related items in the Phase Exit Criteria Assessment (PECA) check sheets
  • Maintain required metrics and status presentations
  • Prepares/Monitor/Performs capital requests
Basic Qualifications:


  • Due to ITAR restrictions, must be a U.S. Citizen or Permanent Resident
  • Bachelor's degree in Engineering or a Business related discipline plus 10 years experience in Enigneering, Program Management or Integrated Supply Chain required; in lieu of this combination 15 years experience, in Engineering, Program Management or Integrated Supply Chain may be substituted.


Additional Qualifications:


  • Avionics systems industry experience preferred.
  • Circuit card assembly/hybrid experience preferred.
  • Electronic Systems experience preferred.
  • Excellent communications skills, including oral, written & presentation.
  • Knowledge, skill and experience with wide range of manufacturing processes.
  • Solid understanding of manufacturing techniques and their impact on costs.
  • Understanding of Design requirements.
  • Green Belt, DFSS, or Black Belt certification and ability to demonstrate usage of Six Sigma Tools preferred.
  • Previous experience conducting Manufacturing Readiness Levels/Test Readiness Levels (MRL/TRL), use & experience with yield & complexity model analysis.
  • Program Management Institute Professional Project Manager Certification a plus.
  • Excellent computer skills including EXCEL and MS Project desirable.
  • Team lead experience a plus.




As an Equal Opportunity Employer, Honeywell is committed to a diverse workforce.


Employer:  Honeywell
02/01/2012

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